Level 2 Blacksmithing BTEC

This subject is broken down into 40 topics in 9 modules:

  1. Health, Safety, and Environment 5 topics
  2. Materials Science 4 topics
  3. Tools, Equipment, and Processes 6 topics
  4. Basic Blacksmithing Skills 5 topics
  5. Advanced Blacksmithing Techniques 5 topics
  6. Design and Installation 5 topics
  7. Restoration and Repair 3 topics
  8. Metalwork for Interiors 3 topics
  9. Business Skills for Blacksmiths 4 topics
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  • 9
    modules
  • 40
    topics
  • 14,622
    words of revision content
  • 1+
    hours of audio lessons

This page was last modified on 28 September 2024.

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Blacksmithing

Health, Safety, and Environment

Risk assessments

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Risk assessments

Understanding Risk Assessments

  • A risk assessment is a systematic examination of a task, job or process that you carry out to identify hazards, assess risk and implement control measures.
  • The primary purpose is to protect the health, safety and welfare of those who may be affected by the activity.
  • It's a legal requirement under the Health and Safety at Work Act 1974 and Management of Health and Safety at Work Regulations 1999.

Stages of Risk Assessment in Blacksmithing

  • Identify hazards: Look for things that have the potential to cause harm. In blacksmithing, these might include hot surfaces, flying debris, toxic fumes, loud noise and the use of power tools.
  • Decide who could be harmed and how: Consider anyone who could be affected, including the blacksmith, other workers, and visitors. Determine how they could be harmed – for example, a blacksmith could suffer a burn injury from a hot surface.
  • Evaluate risks and decide on precautions: Determine the level of risk and decide what steps you need to take to control it. For instance, you might reduce the risk of burn injuries by insisting on the use of protective gloves and safety aprons.
  • Record findings and implement them: Write a report outlining your findings, and then implement the necessary safety precautions.
  • Review assessment and update if necessary: Regularly review your risk assessment and update it as necessary, especially if significant changes in the workplace occur.

Key Points in Blacksmith Workshop Risk Assessment

  • Personal Protective Equipment (PPE): Always make sure proper PPE such as safety goggles, aprons, gloves, and appropriate footwear is worn when working with blacksmithing tools.
  • Safe tool usage: Blacksmithing tools must be used correctly and safely, and stored securely when not in use.
  • Workplace cleanliness: Keeping the workshop clean and orderly can help prevent accidents. For example, clear away clutter to prevent trips and falls.
  • Proper venting: Blacksmithing processes can create harmful fumes, so adequate ventilation is essential.
  • Fire safety: Due to the use of high temperatures, there's always a risk of fire in blacksmithing. Have a fire prevention plan, and ensure fire extinguishers are accessible and regularly serviced.
  • Training: To use blacksmithing tools and equipment safely, proper training is necessary. Even experienced blacksmiths should have refresher courses to stay updated.
  • First Aid: Have a first-aid kit accessible and ensure that personnel are trained in how to use it. Accidents can still happen despite the best precautions.

Note: Even with careful planning and safety measures, accidents can still occur in blacksmithing workshops. However, comprehensive and thorough risk assessments substantially reduce the likelihood and severity of accidents and injuries.

Course material for Blacksmithing, module Health, Safety, and Environment, topic Risk assessments

Blacksmithing

Advanced Blacksmithing Techniques

Advanced forging techniques

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Advanced forging techniques

Fundamental Aspects of Advanced Forging Techniques

  • Understanding of metals: Recognise the different properties, types, and uses of metals in blacksmithing.
  • Heat treatments: Know how to conduct processes like hardening, tempering, and annealing to improve the properties of the final product.
  • Forge welding: Comprehend the process of merging two pieces of metal at high temperature within a forge.
  • Safety measures: Become proficient in safe treatment of metals at high temperatures and handling of sharp tools.

Practical Work

  • Isolating material: Use specific techniques for isolating material - such as shouldering or fullering - to create detailed work.
  • Drawing out: Understand the process of lengthening a piece of metal by narrowing it, utilised in forming parts like tapers and scrolls.
  • Punching and Drifting: Master the skills of punching (creating a hole) and drifting (expanding the hole) in metalwork.
  • Twisting: Learn various twisting techniques to produce complex decorative shapes in metal.
  • Using power hammers: Develop the skills to safely and efficiently operate power hammers for tasks requiring heavy forging.

Techniques of Advanced Shaping

  • Forge Welding Techniques: Includes the scarf, lap, and faggot weld, each with its own use and advantages.
  • Advanced Scrolling techniques: Grasp advanced techniques for creating various types of scrolls, such as the ribbon scroll, the rat tail and french scroll.
  • Joinery: Recognise traditional methods used in joining metal, such as riveting, collaring, and tenons.
  • Repoussé and Chasing: Appreciate the art of repoussé and chasing to create highly detailed, low relief designs on metalwork.

Evaluating and Improving Craftsmanship

  • Quality control checks: Comprehend the basic and crucial quality checks to ensure utmost safety and durability of the final piece.
  • Finishing Techniques: Familiarise with finishing techniques such as wire brushing, polishing, painting, or waxing to improve the appearance and protect the final product.
  • Documentation: Keep track of the processes and techniques used in the creation of individual pieces for better understanding and future reference.
  • Feedback and Corrections: Learn the art of giving and receiving constructive feedback for improving craftsmanship.

Course material for Blacksmithing, module Advanced Blacksmithing Techniques, topic Advanced forging techniques

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